The ATI520JK AT520JK Cable Terminal Swaging Kit is a complete, pneumatically powered system engineered for precision swaging of MS sleeve-type and ball-end cable terminals in aerospace, defense, marine, and industrial environments. It accommodates cable sizes from 1/16" (0.0625 in) up to 1/4" (0.25 in), with included dies covering double-shank, single-shank, plain ball-end, and sleeve-type terminals.
Swaging is performed using matched die sets inserted into the swager’s yoke cavity. The operator applies regulated air pressure (minimum 90 psi, via a ≥3/8" I.D. airline) while rotating the cable or terminal during swaging to ensure uniform metal deformation and optimal terminal seating.
Included Components
ATI520J Pneumatic Cable Terminal Swager (hand-held or bench-mount capable)
ATI520SG “GO” Swage Gauge for quality verification
Felco C7 Cable Cutters
ATISP1001 Turnbuckle Wrench
ATI520SP Spacer
ATI520CKB Carrying Case
Air hose and foot control assembly for pneumatic operation
Complete matched die set for all supported terminal types
Swaging Dies Supported:
Double-shank ball-end terminals: ATI520CDB-2 through ATI520CDB-6 (1/16" to 3/16" cables)
Single-shank ball-end terminals: ATI520CSB-2 through ATI520CSB-6 (1/16" to 3/16")
Plain ball-end terminals: ATI520CB-2 to ATI520CB-4 (1/16" to 1/8")
MS sleeve-type terminals: ATI520CS-2 through ATI520CS-8 (1/16" to 1/4")
Cable cut-off & trim dies: ATI520CD-2 through ATI520CD-8, with matching punches ATI520CP-2 through ATI520CP-8
Operational Highlights:
Pneumatic drive ensures consistent swaging force and repeatable results
Rotational swaging technique (180° arcs or full revolutions) yields uniform, specification-compliant swage profiles while reducing die wear
Integrated safety guard (must be in place during operation)
Built-in tool oiler: refill every eight hours with air-tool lubricant for optimal service life
Applications:
Ideal for aerospace, aviation maintenance, marine rigging, defense systems, and industrial cable fabrication, where precision terminal installation is critical.
Condition and Warranty for New Surplus Tools:
This tool is sold as a new surplus item, meaning it is unused, in excellent condition, and meets the manufacturer's original specifications. New surplus tools are new but not purchased directly from the manufacturer and may show minor cosmetic imperfections due to storage, handling, or routine function testing. As part of our commitment to quality, all tools undergo functional testing upon receipt and before shipping to ensure they meet performance requirements. All new surplus tools include a 90-day warranty covering defects in materials and workmanship under normal use. Please note that the warranty does not cover cosmetic wear, misuse, or improper use of the tool.
