Snap-on/ATI Tools

N.S.N. 5130-00-712-4855

Availability: 1

The ATI520JK AT520JK Cable Terminal Swaging Kit is a complete, pneumatically powered system engineered for precision swaging of MS sleeve-type and ball-end cable terminals in aerospace, defense, marine, and industrial environments. It accommodates cable sizes from 1/16" (0.0625 in) up to 1/4" (0.25 in), with included dies covering double-shank, single-shank, plain ball-end, and sleeve-type terminals.

Swaging is performed using matched die sets inserted into the swager’s yoke cavity. The operator applies regulated air pressure (minimum 90 psi, via a ≥3/8" I.D. airline) while rotating the cable or terminal during swaging to ensure uniform metal deformation and optimal terminal seating.

Included Components

• ATI520J Pneumatic Cable Terminal Swager (hand-held or bench-mount capable)

• ATI520SG “GO” Swage Gauge for quality verification

• Felco C7 Cable Cutters

• ATISP1001 Turnbuckle Wrench

• ATI520SP Spacer

• ATI520CKB Carrying Case

• Air hose and foot control assembly for pneumatic operation

• Complete matched die set for all supported terminal types

Swaging Dies Supported:

• Double-shank ball-end terminals: ATI520CDB-2 through ATI520CDB-6 (1/16" to 3/16" cables)

• Single-shank ball-end terminals: ATI520CSB-2 through ATI520CSB-6 (1/16" to 3/16")

• Plain ball-end terminals: ATI520CB-2 to ATI520CB-4 (1/16" to 1/8")

• MS sleeve-type terminals: ATI520CS-2 through ATI520CS-8 (1/16" to 1/4")

• Cable cut-off & trim dies: ATI520CD-2 through ATI520CD-8, with matching punches ATI520CP-2 through ATI520CP-8

Operational Highlights:

• Pneumatic drive ensures consistent swaging force and repeatable results

• Rotational swaging technique (180° arcs or full revolutions) yields uniform, specification-compliant swage profiles while reducing die wear

• Integrated safety guard (must be in place during operation)

• Built-in tool oiler: refill every eight hours with air-tool lubricant for optimal service life

Applications:
Ideal for aerospace, aviation maintenance, marine rigging, defense systems, and industrial cable fabrication, where precision terminal installation is critical.

Condition and Warranty for New Surplus Tools:
This tool is sold as a new surplus item, meaning it is unused, in excellent condition, and meets the manufacturer's original specifications. New surplus tools are new but not purchased directly from the manufacturer and may show minor cosmetic imperfections due to storage, handling, or routine function testing. As part of our commitment to quality, all tools undergo functional testing upon receipt and before shipping to ensure they meet performance requirements. All new surplus tools include a 90-day warranty covering defects in materials and workmanship under normal use. Please note that the warranty does not cover cosmetic wear, misuse, or improper use of the tool.

N.S.N. 6635-00-864-3511

Availability: 1

The ATI520CTK AT520CTK Portable Cable Terminal Pull Tester Kit is engineered for proof testing swaged cable terminals in accordance with MIL-DTL-83420 specifications. It accommodates carbon steel wire rope cable sizes 1/16" (288 lbs), 3/32" (552 lbs), 1/8" (1,200 lbs), 5/32" (1,680 lbs), 3/16" (2,520 lbs), 7/32" (3,360 lbs), and 1/4" (4,200 lbs), ensuring precise and reliable tensile testing performance. This self-contained hydraulic unit applies load through a direct-reading pressure gauge calibrated in pounds tension, with red pin-stripe markers for each cable size at 60% of rated tensile strength.

This kit includes all the required tools and accessories for field and shop-based pull-testing operations, such as:

• Copper Jaws (ATI520CTD-2 through ATI520CTD-8) for all supported cable diameters

• Terminal Adapters for ball end, threaded, and pin terminals (ATI520CTS, ATI520CTT, and ATI520CTF series)

• Knurled Head Pins (ATI520CTP series)

• Vise assembly with steel holders and copper inserts for secure gripping

• T-Handle Socket Wrench, cinch block, and gauge assembly

The tester operates via a durable hydraulic cylinder system and uses MIL-H-5606 hydraulic oil for consistent performance in demanding environments. It is lightweight, portable, and built for aerospace, defense, and industrial applications where accurate cable terminal proof testing is essential.

Included Gauge:
This unit comes with a glycerin-filled McDaniel Controls gauge (0-15,000 psi) for clear, accurate readings. The gauge is professionally calibrated, and calibration documentation is included with your purchase for traceability and quality assurance.

Condition and Warranty for Used Tools:
This tool is sold as a used item and has been verified to be in good working condition as per the manufacturer's specifications. While it may show signs of wear consistent with previous use, its functionality and performance meet operational standards. All used tools include a 90-day warranty covering defects in materials and workmanship under normal use. Please note that the warranty does not cover cosmetic wear, misuse, or improper operation of the tool

N.S.N. 4920-00-949-9409

Availability: 1

The ATI520CGC Pull Tester Calibration Kit is designed for precise calibration of ATI520CT and ATI520CTK Portable Cable Terminal Pull Testers, ensuring compliance with MIL-DTL-83420 testing standards. This kit provides all the specialized tools needed to verify and adjust pull tester gauge readings for carbon steel wire rope cable sizes ranging from 1/16" to 1/4".

By using the ATI520CGC kit, technicians can set and confirm pull tester gauge markers to the exact proof-load values for each cable size—288 lbs, 552 lbs, 1,200 lbs, 1,680 lbs, 2,520 lbs, 3,360 lbs, and 4,200 lbs—corresponding to 60% of rated cable strength. This ensures accurate tensile testing results in aerospace, defense, and industrial applications.

Kit Contents (Part Numbers):

• ATI520CGC-4 – Calibration Kit Pin (Qty 2)

• ATI520CGC-8 – Hook Adapter

• ATI520CGC-5 – Calibration Kit Pin (Qty 1)

• ATI520CGC-1 – Screw

• ATI520CGC-2 – Washer

• ATI520CGC-3 – Vise Adapter

• ATI520CGC-6 – Precision Force Gauge

• Calibration Reference Sheet – For accurate proof-load settings per cable size

Functionality:
The ATI520CGC kit allows the operator to attach the precision force gauge between the pull tester’s vise adapter and hook adapter, remove slack from the linkage, and adjust tension screws until the gauge readings align with the official calibration reference values. This ensures the pull tester delivers repeatable, traceable results, critical for compliance with stringent aerospace maintenance protocols.

Applications:

• Aerospace cable terminal proof tester calibration

• MIL-DTL-83420 carbon steel wire rope testing compliance

• Maintenance and quality assurance in aviation, defense, and industrial facilities

Condition and Warranty for New Surplus Tools:
This tool is sold as a new surplus item, meaning it is unused, in excellent condition, and meets the manufacturer's original specifications. New surplus tools are new but not purchased directly from the manufacturer and may show minor cosmetic imperfections due to storage, handling, or routine function testing. As part of our commitment to quality, all tools undergo functional testing upon receipt and before shipping to ensure they meet performance requirements. All new surplus tools include a 90-day warranty covering defects in materials and workmanship under normal use. Please note that the warranty does not cover cosmetic wear, misuse, or improper use of the tool.

N.S.N. 5130-01-212-9426

Out of Stock

The ATI520J Portable Cable Terminal Swager is a lightweight, pneumatically powered tool engineered for precision swaging of MS sleeve‑type and ball‑end cable terminals in aerospace, defense, and industrial environments. It accommodates cable sizes from 1/16" (0.0625 in) up to 3/16" (0.1875 in)

Swaging is performed using matched die sets inserted into the yoke cavity. The operator applies regulated air pressure (minimum 90 psi, via a ≥3/8" I.D. airline) while rotating the cable or terminal during swaging to ensure uniform metal deformation and optimal terminal seating.

Included Components:

• Base plate for stable bench mounting (optional hand‑held operation also supported)

• Air hose and foot control for pneumatic operation

Swaging Dies Supported:

• Double‑shank ball‑end terminals: ATI520CDB‑2 through ATI520CDB‑6 for 1/16" to 3/16" cables

• Single‑shank ball‑end terminals: ATI520CSB‑2 through ATI520CSB‑6

• Plain ball‑end terminals: ATI520CB‑2 to ATI520CB‑4

• MS sleeve‑type terminals: ATI520CS‑2 through ATI520CS‑8 covering 1/16" to 1/4" cable sizes

• Cable cut‑off and trim dies: ATI520CD‑2 through ATI520CD‑8, with corresponding punches ATI520CP‑2 through ATI520CP‑8 Operational Highlights:

• Pneumatic drive ensures consistent force for swaging cycles.

• Rotational swaging technique (180° arcs or full revolutions) yields quality swage profiles while minimizing tooling wear. Oiler for maintenance: Built‑in tool oiler should be refilled every eight hours with air‑tool lubricant

Applications:
Ideal for aerospace, aviation maintenance, defense, and industrial settings where precision cable-terminal swaging is critical.

Condition & Warranty Used Tools:
This swager is offered as a used, fully serviced unit, verified for operational performance to manufacturer specifications. Cosmetic wear may be present, but all functional parts meet strict quality standards. A 90-day warranty covers defects in materials and workmanship under normal use; damage from misuse, improper operation, or cosmetic wear is excluded.